At the Quonix Data Center in Philadelphia, PA people are always shocked by how cool it is in our facility. A stable 72 degrees, year round. How do we do it? Whats the secret?
Well, its simple. 3.4 BTUs per Watt equals sensible AC tonage based on power load. Just add a volumetric factor to account for the cubic volume of the space, I use approximately 1 ton of AC per 6000 cubic feet. So a 1500sqft data center with 12 foot high ceiling, needs about 3 tons of AC just for the size of the space alone without power load.
A data center is sized on the incoming power rating. So if your facility is built with 400amp 480v 3ph service, your 80% max power draw load will require the following Air Conditioning capacity:
480v * 400amp * 1.73 * 80% = 266KW or 266,000 Watts
266,000 Watts * 3.4 = 904,400 BTU
904,400 BTU / 12,000 BTU per ton = 75 tons of AC
If its so simple, why do so many datacenters get it wrong?
Well, mostly because the AC is not built for full utilization. Alot of customers may only use 50% of their power feed. Over time, an operator will get used to this level of under utilization, and scale back the AC infrastructure to save money.
The other possible cause is improper delivery of cooling. Remember, air conditioning is not about adding cold air into an environment, rather its about removing heat from the air – heat rejection is a better way to think of it. To optimize heat rejection, you want your CRAC system to pull in the warmest air possible. This is why at Quonix we use a raised floor plenum with downflow cooling. As a result, incoming return air to our CRAC units is normally 78 degrees, with supply air exiting at 62 degrees. Thats a 16 degree drop across the evaporator coil – very efficient. This is why raised floor downflow configurations are so optimal. Data centers that dont have a raised floor plenum end up implementing open floor cooling.
What are the problems to open floor cooling?
Open floor cooling is a term generally applied to data centers that dont have any duct work, or have minimal supply duct work. Instead, large CRAC units are placed on the floor around the perimeter of a data center. The supply plenum is on top, and the return grilles are on the bottom. As a result, there is a high rate of air re-circulation, where some of that cooled air is pulled back into the unit. This yields a lower degree drop over the coil, and prevents you from getting the full cooling power out of your AC unit.
The ironic thing is a raised floor installation, though an initial added cost, will save you money over time. In addition to eliminating the need for expensive duct work, it makes power and network cabling much easier and much more affordable. The dotcom fallouts of years past created a large amount of high quality used floor tiles. Most raised floor installations can be done for around $8 to $10 per square foot. I high recommend Access Computer Floors of New Jersey.